Mercedes Sprinter Right Intake Manifold with Swirl Flap Motor – OEM | OM642 3.0L V6 | Early NCV3 | #6420903837
DESCRIPTION:
The right intake manifold on the early NCV3 OM642 Sprinter is the passenger-side counterpart to one of the most well-documented failure points on the platform. The swirl flap motor integrated into this manifold is a known failure item — and when it fails, broken plastic flap debris can be ingested directly into the engine. This is the OEM right (passenger) side intake manifold for 2007–2009 Sprinters with the 3.0L OM642 V6, complete with the turbo boost pressure servomotor.
What This Part Does
The right intake manifold distributes charge air to the three cylinders on the passenger's side bank of the OM642 V6. The integrated swirl flap system adjusts air turbulence in the intake ports to optimize combustion across different RPM ranges. When the swirl flap actuator motor fails or the plastic flap components break, the manifold must be replaced to restore proper intake function and eliminate the risk of debris entering the engine.
Includes Swirl Flap Motor
Unlike the left bank manifold, this right manifold includes the turbo boost pressure servomotor (part #6421500494) — the component most prone to failure in the swirl flap system. This means you're getting a complete, ready-to-install assembly rather than having to source the motor separately.
Early vs. Late Model — Why It Matters
The OM642 Sprinter uses distinct right intake manifold part numbers depending on model year. This early version (6420903837) is for 2007–2009 Dodge and Freightliner Sprinters only. It is not interchangeable with the late-model right manifold. Always confirm your exact part number against your VIN before ordering.
When to Replace It
Replace this manifold at any sign of swirl flap actuator failure, broken flap debris in the intake, persistent intake air fault codes, visible cracking or warping, or as part of a complete intake manifold service. Always replace the intake manifold gasket (part #6421410580) at the same time.
Fitment
- 2007–2009 Dodge Sprinter 2500/3500 – 3.0L V6 Diesel (OM642)
- 2007–2009 Freightliner Sprinter 2500/3500 – 3.0L V6 Diesel (OM642)
Note: This part is VIN specific. Do not confuse with the late-model right intake manifold. Contact us and we'll confirm fitment before you buy.
Part Numbers
- Mercedes OEM: 6420903837 / A6420903837 / 642-090-38-37
- Includes: Turbo Boost Pressure Servomotor #6421500494
- SKU: 6420903837OE